Stub Ends for Flanged Joints

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目录

What is a stub end and why should it be used? Stub ends are buttweld fittings that can be used (in combination with a lap joint flange) alternatively to welding neck flanges to make flanged connections. The use of stub ends has two advantages: it can reduce the total cost of flanged joints for piping systems in high material grades (as the lap joint flange does not need to be of the same material of the pipe and the stub end but can be a lower grade);它加快了安装过程,因为可以旋转圈接头法兰以促进螺栓孔的对齐。存根末端的短图(ASA和MSS存根末端)可用,尺寸高达80英寸。

存根终端应用程序

A stud end and alap joint flange可以一起用作建立法兰连接的替代方法than welding neck flanges.

The two devices to be combined, in this case, are:

  • The stub end,本质上是一根管道,一端向外张开,另一端准备焊接到相同的孔尺寸(NPS =标称管道尺寸)的管道上,materialand wall thickness. The most widely used fabrication tool for stub ends is the flaring machine, which is able to flare the end of the pipe and then cuts it to length.
  • 圈接头法兰,which is used to actually bolt the two lengths of pipe together.

flanged joint with stub end

圈接头存根的好处

存根的使用具有这两个优势:

Reduces the overall cost of the flanged joint

通常,膝关节法兰的级别低于存根端和管道的材料,thussaving the total weight of high-grade material used for the flanged joint.

例子:

对于SS316管道,而不是使用完整的316焊接颈部法兰,而是组合SS316存根端和碳钢圈接头法兰可以做同样的工作,但是SS316材料的总重量也会较低,而且成本也是如此。

Essentially, stub ends allow to minimize the weight of high-grade material in stainless, duplex, and nickel alloy piping, saving costs. Of course, the bigger the diameter and the class of the flanges, the higher the saving!

促进法兰的安装

The lap joint flange can be rotated on the pipe and simplify the alignment of the bolt holes of the mating flanges

It shall be noted that stud ends are becoming popular also in high-pressure applications (whereas they were used for low-pressure applications only in the past).

用膝关节法兰的存根结束

存根端类型

存根末端有三种不同类型,称为“类型A”,“类型B”和“类型C”:

  • 第一类(a)是制造和加工的,以匹配标准圈接头衬里法兰(必须将两种产品组合使用)。交配表面具有相同的轮廓,可以使耀斑脸平滑载荷
  • Bub端型B必须与标准滑动法兰一起使用
  • C型存根末端可以与膝关节或滑动法兰一起使用,并由管道制成

Stub end types

SHORT/LONG PATTERN STUB ENDS (ASA/MSS)

存根末端有两种不同的模式:

  • 短图案,称为MSS-A存根
  • the long pattern, called ASA-A stub ends (or ANSI length stub end)
短图模式的末端
Short pattern (MSS) and long pattern stub ends (ASA)

存根结束

存根可以与d命令结束ifferent ends finishing:

  • Beveled Ends
  • Squared Ends
  • 法兰末端
  • 槽端
  • Threaded Ends (Male Only)

存根末端材料

ASTM 年级 无效
A234 WPB Carbon Steel B K03006
A403不锈钢 304/304L S30403
304H S30409
316/316L S31603
316H S31609
317L S31703
904L N08904
309s/h S30908
310S S31008
321 S32100
6XN N08367
20CB N08020
347 S34709
254SMO S31254
A815 Duplex /Super Duplex 2205 S31803/S32205
Zeron 100 S32760
2507 S32750
410 S41000
A366 Nickel Alloys HC22 N06022
HB-3 N10675
HG3 N06985
HX N06002
HC2000 N06200
HC276 N10276
NCI N06600
NC N04400
N N02200
NL N02201
NCMC N06625
NICMC N08825
NIC10 N08810
NIC11 N08811

存根末端尺寸

该图表以英寸为单位显示MSS和ANSI存根末端尺寸。

MSS存根结束 ansiStub End Pipe OD 管道WT Lap OD Radius Flange thk
NPS Sch 最小 nom Max 最小 nom Max 最小 nom Max 最小 nom Max 最小 Max 最小 nom 最小 Max
1/2″ 05s 1.94 2 2.06 2.94 3 3.06 0.809 0.84 0.896 0.057 0.065 0.073 1.35 1.38 3/32 1/8 0.065 0.127
10S 0.073 0.083 0.093 0.083 0.145
40S 0.095 0.109 0.123 0.109 0.171
80S 0.129 0.147 0.165 0.147 0.209
3/4″ 05s 1.94 2 2.06 2.94 3 3.06 1.019 1.05 1.106 0.057 0.065 0.073 1.66 1.69 3/32 1/8 0.065 0.127
10S 0.073 0.083 0.093 0.083 0.145
40S 0.099 0.113 0.127 0.113 0.175
80S 0.135 0.154 0.173 0.154 0.216
1 05s 1.94 2 2.06 3.94 4 4.06 1.284 1.315 1.376 0.057 0.065 0.073 1.7 2 3/32 1/8 0.065 0.127
10S 0.095 0.109 0.123 0.109 0.171
40S 0.116 0.133 0.15 0.133 0.195
80S 0.157 0.179 0.201 0.179 0.241
1 1/4 05s 1.94 2 2.06 3.94 4 4.06 1.629 1.66 1.716 0.057 0.065 0.073 2.47 2.5 5/32 3/16 0.065 0.127
10S 0.095 0.109 0.123 0.109 0.171
40S 0.123 0.14 0.158 0.14 0.202
80S 0.167 0.191 0.215 0.191 0.253
1 1/2 05s 1.94 2 2.06 3.94 4 4.06 1.869 1.9 1.965 0.057 0.065 0.073 2.85 2.88 7/32 1/4 0.065 0.127
10S 0.095 0.109 0.123 0.109 0.171
40S 0.127 0.145 0.163 0.145 0.207
80S 0.175 0.2 0.225 0.2 0.262
2 05s 2.44 2.5 2.56 5.94 6 6.06 2.344 2.375 2.456 0.057 0.065 0.073 3.59 3.62 9/32 5/16 0.065 0.127
10S 0.095 0.109 0.123 0.109 0.171
40S 0.135 0.154 0.173 0.154 0.216
80S 0.191 0.218 0.245 0.218 0.28
2 1/2 05s 2.44 2.5 2.56 5.94 6 6.06 2.844 2.875 2.966 0.073 0.083 0.093 3.9 4.12 9/32 5/16 0.083 0.145
10S 0.105 0.12 0.135 0.12 0.182
40S 0.178 0.203 0.228 0.203 0.265
80S 0.242 0.276 0.311 0.276 0.338
3 05s 2.44 2.5 2.56 5.94 6 6.06 3.469 3.5 3.596 0.073 0.083 0.093 4.97 5 11/32 3/8 0.083 0.145
10S 0.105 0.12 0.135 0.12 0.182
40S 0.189 0.216 0.243 0.216 0.278
80S 0.263 0.3 0.338 0.3 0.362
3 1/2 05s 2.94 3 3.06 5.94 6 6.06 3.969 4 4.096 0.073 0.083 0.093 5.47 5.5 11/32 3/8 0.083 0.145
10S 0.105 0.12 0.135 0.12 0.182
40S 0.198 0.226 0.254 0.226 0.238
80S 0.278 0.318 0.358 0.318 0.38
4 05s 2.94 3 3.06 5.94 6 6.06 4.469 4.5 4.593 0.073 0.083 0.093 6.16 6.19 3/8 7/16 0.083 0.145
10S 0.105 0.12 0.135 0.12 0.182
40S 0.207 0.237 0.267 0.237 0.299
80S 0.295 0.337 0.379 0.337 0.399
5 05s 2.94 3 3.06 7.94 8 8.06 5.532 5.563 5.683 0.095 0.109 0.123 7.28 7.31 3/8 7/16 0.109 0.171
10S 0.117 0.134 0.151 0.134 0.196
40S 0.226 0.258 0.29 0.258 0.32
80S 0.328 0.375 0.422 0.375 0.437
6 05s 3.44 3.5 3.56 7.94 8 8.06 6.594 6.625 6.743 0.095 0.109 0.123 8.47 8.5 7/16 1/2 0.109 0.171
10S 0.117 0.134 0.151 0.134 0.196
40S 0.245 0.28 0.315 0.28 0.342
80S 0.378 0.432 0.486 0.432 0.494
8 05s 3.94 4 4.06 7.94 8 8.06 8.594 8.625 8.743 0.095 0.109 0.123 10.59 10.62 7/16 1/2 0.109 0.171
10S 0.13 0.148 0.167 0.148 0.21
40S 0.282 0.322 0.362 0.322 0.384
80S 0.438 0.5 0.563 0.5 0.562
10 05s 4.91 5 5.09 9.91 10 10.09 10.719 10.75 10.913 0.117 0.134 0.151 12.69 12.75 7/16 1/2 0.134 0.196
10S 0.144 0.165 0.186 0.165 0.227
40S 0.319 0.365 0.411 0.365 0.427
80S 0.438 0.5 0.563 0.5 0.562
12 05s 5.91 6 6.09 9.91 10 10.09 12.719 12.75 12.913 0.137 0.156 0.176 14.94 15 7/16 1/2 0.156 0.218
10S 0.158 0.18 0.203 0.18 0.242
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
14 05s 5.91 6 6.09 11.91 12 12.09 13.969 14 14.17 0.137 0.156 0.176 16.19 16.25 7/16 1/2 0.156 0.218
10S 0.165 0.188 0.212 0.188 0.25
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
16 05s 5.91 6 6.09 11.91 12 12.09 15.969 16 16.18 0.144 0.165 0.176 18.44 18.5 7/16 1/2 0.165 0.227
10S 0.165 0.188 0.212 0.188 0.25
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
18 05s 5.91 6 6.09 11.91 12 12.09 17.969 18 18.19 0.144 0.165 0.176 20.94 21 7/16 1/2 0.165 0.227
10S 0.165 0.188 0.212 0.188 0.25
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
20 05s 5.91 6 6.09 11.91 12 12.09 19.969 20 20.24 0.165 0.188 0.212 22.94 23 7/16 1/2 0.188 0.25
10S 0.191 0.218 0.245 0.218 0.28
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
24 05s 5.81 6 6.19 11.91 12 12.09 23.969 24 24.24 0.191 0.218 0.245 27.19 27.25 7/16 1/2 0.218 0.28
10S 0.219 0.25 0.281 0.25 0.312
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
26 05s 5.81 6 6.19 11.81 12 12.19 25.969 26 26.24 29.19 29.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
28 05s 5.81 6 6.19 11.81 12 12.19 27.969 28 28.24 31.69 31.75 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
30 05s 5.81 6 6.19 11.81 12 12.19 29.969 30 30.24 33.69 33.75 7/16 1/2
10S 0.273 0.312 0.351 0.312 0.374
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
32 05s 5.81 6 6.19 11.81 12 12.19 31.969 32 32.24 35.94 36 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.422
80S 0.438 0.5 0.563 0.5 0.563
34 05s 5.81 6 6.19 11.81 12 12.19 33.969 34 34.24 37.94 38 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
36 05s 5.81 6 6.19 11.81 12 12.19 35.969 36 36.24 40.19 40.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
38 05s 5.81 6 6.19 11.81 12 12.19 37.969 38 38.24 42.69 42.75 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
40 05s 5.81 6 6.186 11.81 12 12.19 39.969 40 40.24 44.69 44.75 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
42 05s 5.81 6 6.186 11.81 12 12.19 41.969 42 42.24 46.94 47 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
44 05s 5.81 6 6.186 11.81 12 12.19 43.969 44 44.24 49.19 19.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
46 05s 5.81 6 6.19 11.81 12 12.19 45.969 46 46.24 51.19 51.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.563 0.5 0.562
48 05s 5.81 6 6.19 11.81 12 12.19 47.969 48 48.24 53.19 53.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
50 05s 5.81 6 6.19 11.81 12 12.19 49.969 50 50.24 55.19 55.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
52 05s 5.81 6 6.19 11.81 12 12.19 51.969 52 52.24 57.19 57.25 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562
54 05s 5.81 6 6.19 11.81 12 12.19 53.969 54 54.24 59.44 59.5 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.563 0.5 0.562
60 05s 5.81 6 6.19 11.81 12 12.19 59.969 60 60.24 65.44 65.5 7/16 1/2
10S
40S 0.328 0.375 0.422 0.375 0.437
80S 0.438 0.5 0.563 0.5 0.562

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